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Forklift AI Camera System

Forklift AI Camera System

The AI Forklift Camera System is mounted directly onto your forklift and uses advanced AI technology to continuously monitor the vehicle's blind spots, detecting pedestrians in real time before a collision can occur. When a pedestrian is identified, the driver receives an immediate visual and audible alert through an onboard monitor and dedicated indicator unit, giving them the time they need to react safely.

The system is compatible with all forklift makes and models and is designed for straightforward installation with minimal disruption to your daily operations. It works quietly in the background on every shift, in every condition, so your team can focus on getting the job done while the system takes care of what they cannot always see.

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Forklift AI Camera System

Key Features

  • Detects pedestrians in any position, including crouching or partially obscured

  • No false alarms; the system distinguishes between pedestrians and other operators

  • Automatic incident recording for post-incident review and compliance reporting

  • Reads facility signage, including speed restriction and no entry with raised forks zones

  • Built-in IR illuminators for full night vision and switches automatically in low light

  • Configurable from one to four cameras to suit your vehicle and risk profile

  • Recording can be permanently disabled where required

  • Hybrid variant available with radio-based pedestrian TAG detection for dual-layer protection

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Technical Specifications

Camera Options: 1 to 4 cameras

Monitor Size: 7 inches

Alert Type: Visual and audible in-cab alert

Detection Direction: Forward and reverse

Pedestrian Postures Detected: Standing, crouching and partially obscured

Operator Distinction: Distinguishes pedestrians from other forklift operators

Pedestrian Tags Required: No

Night Vision: IR illuminators - switches automatically in low light

Signage Recognition: Speed restriction zones and raised fork prohibition signs

Incident Recording: Real-time video recording - can be permanently disabled

Protection Rating: IP69K

Operating Temperature: -40°C to +85°C

Installation Type: Vehicle-mounted, plug-and-play

Software Updates: Remote online updates

Cloud Connectivity: Yes - connected safety management portal

Compatible Vehicles: All makes and models of forklifts and industrial machinery


Hybrid Variant

TAG Detection Range: 50 metres or greater

TAG Position Accuracy: 10 centimetres

TAG Battery Life: 21 to 120 days depending on mode

TAG Charging Time: 4 to 6 hours

TAG Protection Rating: IP65

TAG Operating Temperature: -20°C to 70°C

TAG Alert Method: Vibration, sound and LED activation on zone entry

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How it works

The AI camera is mounted directly onto the forklift and begins working from the moment the vehicle starts. It continuously processes live footage from all connected cameras, monitoring the vehicle's surrounding zones in real time as the forklift moves through the facility.


When a pedestrian is detected, the system triggers an immediate visual alert on the driver's onboard monitor alongside a dedicated light and sound indicator inside the cab. The AI engine accurately identifies pedestrians and distinguishes them from other operators and equipment on site, so drivers receive a warning only when it genuinely matters.


For facilities with higher pedestrian traffic or greater risk exposure, our hybrid variant adds a second layer of protection. Pedestrians can carry a small TAG device that vibrates, sounds an alert, and activates an LED the moment they enter a vehicle zone, providing an independent warning directly to the person at risk and not just to the driver.

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Warehousing and logistics | Food and beverage production | Manufacturing | Cold storage | Distribution centres | Pharmaceutical facilities |

Interested in our AI Camera Systems? Get in Touch Today.

Increase safety standards with Polybar Group's AI Camera Systems and impact protection range. Contact us today to schedule your free consultation and site survey.

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