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Forklift AI Camera System

Forklift AI Camera System

Forklift AI-powered collision avoidance system designed to be mounted directly onto your company forklift. Using between one and four high-resolution cameras combined with an onboard AI central processing unit, the system continuously monitors the vehicle's blind spots and detects pedestrians before a collision can occur. The system provides immediate visual and audible alerts to the operator through a 7-inch onboard monitor and dedicated light and sound indicators. Available as a standard camera-only system or as a hybrid variant, which combines AI camera detection with a radio-based pedestrian TAG system for dual-layer protection. Our Forklift AI Camera System is designed to improve safety for any facility where forklifts operate in proximity to pedestrians.

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Forklift AI Camera System

Key Features

  • Detects pedestrians even in unusual positions or when partially obscured

  • Distinguishes between pedestrians and other forklift operators — no false alarms

  • Real-time incident recording provides clear evidence of safety violations

  • Reads facility signage including speed restriction zones and no entry with raised forks signs

  • Full night-vision capability via built-in IR illuminators — switches automatically in low light

  • Configurable from 1 to 4 cameras to suit vehicle type and risk profile

  • Recording function can be permanently disabled if required 

  • TS-Hybrid variant adds radio TAG detection for dual-layer pedestrian awareness

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Technical Specifications

Camera Options: 1 to 4

Monitor Size: 7-inch

Alert Type: Visual and audible

Night Vision: IR illuminators — automatic switching

Incident Recording: Real-time video (can be disabled)

Signage Recognition: Speed restriction zones and raised fork prohibition signs 

TAG Detection Range: 50 metres or greater (Hybrid only)

TAG Position Accuracy: 10 centimetres (Hybrid only)

TAG Battery Life: 21 to 120 days depending on mode (Hybrid only)

TAG Charging Time: 4 to 6 hours (Hybrid only)

TAG Protection Rating: IP65 (Hybrid only)

TAG Operating Temperature: -20°C to 70°C (Hybrid only)

TAG Alert Method: Vibration, sound and LED on zone entry (Hybrid only)

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How it works

The system's AI central unit processes live camera feeds in real time. When a pedestrian is detected within the vehicle's danger zone, including individuals who are partially hidden or in unusual positions, the system immediately triggers a visual alert on the driver's 7-inch monitor and activates a light and sound indicator. The AI engine distinguishes between pedestrians and other forklift operators, eliminating false alarms. Our hybrid variant offers an additional radio layer where pedestrians wear TAG transmitters that vibrate, sound an alarm and activate an LED when the wearer enters a vehicle zone, providing an independent alert directly to the pedestrian.

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Warehousing and logistics | Food and beverage production | Manufacturing | Cold storage | Distribution centres | Pharmaceutical facilities |

Interested in our AI Camera Systems? Get in Touch Today.

Increase safety standards with Polybar Group's AI Camera Systems and impact protection range. Contact us today to schedule your free consultation and site survey.

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